Manufacturing is a crucial part of any country’s economy. In the US only, it one in every six private-sector jobs and solely supports 65% of the whole export of the country. As the manufacturing industry is currently undergoing a sharp renaissance due to the shift in global cost structures, it’s the most optimal time for manufacturers to get ahead of their competitors through increased energy efficiency. Energy efficiency for the industry is the best solution available to support this cause, which starts the cornerstone to better energy uses, clean power plan, check-in greenhouse gas emissions, and a long list of other crucial efficient industry-boosting factors.
Energy Productivity
No doubt, the industrial sector is the sector with the largest energy consumption. In the US only, the energy consumption accounts for a total of 31% of primary energy use, whereas in China and India, the number of primary energy use is 75% and 68% accordingly. The energy productivity in OECD Asia and Europe is more than 35% above the world average. Compared to this, energy productivity in North America is just above the world level and much lower to OECD Asia and Europe. According to ABB’s Global and Sectoral Energy efficiency trends for various sectors, the energy consumed in the manufacturing industries of the US is less than 25%, whereas Europe is leading the way with more than 30% of the energy consumption. In the measure of the share of combined heat and power of electricity, the US score only 28%, and the CIS the best performing with an 80% score.
Improved Energy Productivity is a Must
The difference in energy productivity across the globe is caused due to the structural difference and fundamental process. The countries or regions producing the largest share of electric steel such as South Korea, Europe, Turkey, Taiwan, and the US have the highest energy productivity. But, due to the use of coal as a feedstock, the energy productivity of China’s chemical industry is low. The paper industry in the US suffers energy inefficiency due to the extreme technology used for production facilities. Almost half of the cement production industries in China are still using efficient vertical shaft kilns, lowering its energy productivity.
Apart from the above mentioned structural factors, manufacturing industries can significantly gain energy productivity by:
* Making continuous operational improvements.
* Applying effective equipment for maintenance to eliminate energy wastage.
* Adding new technologies that support energy efficiency.
* Ensuring engineered improvements for the industry, such required upgrades, modifications, additions, or eliminations.
* Opting study of energy efficiency for industry.
In addition to the above ways, the optimal work culture has to be added within enterprises, especially wherein the manufacturing industry where the end result relates to skills, measurement, teamwork, behavior, tracking, and undivided commitment to energy efficiency through the complete management chain.
Implementation of Energy Management System and Study for Energy Efficiency for Industry
Audits and studies for energy efficiency for the industry will provide a systematical and professional analyzing, managing, and eventually reducing the energy uses. The use of energy efficiency audits for the industry has gained significant attention from industry leaders in the recent few years who recognize this as a strategic move to cost-effectively and efficiently save more energy while reducing greenhouse gas emissions and optimally enhancing energy security at the same time. The adoption of recommendations suggested by studies of energy efficiency for the industry will not boost energy productivity but also accelerates production and reduces energy costs for industries.
At KEIKEN ENGINEERING, we are renowned and trusted among industries globally for providing the highest standard energy efficiency studies and audits. Our industry qualified, and highly experienced technicians will develop energy efficiency studies that will raise the profit margins for any industry while positively affecting various other crucial management factors. For more details on our services, please check our service website or dial our phone number +34 91 057 72 54 for a discussion.
Engineer's Guide 